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Opportunities/ Examples

Typical opportunities:

Therefore, those links are often found one of the weakest elements (often invisible) in the production chain or a large contributor to increased production costs.

Examples of opportunities in manufacturing plants:

Typical symptoms as shown here indicate that there are potentials for optimization:
Reduced production capacity due to auxiliary equipment limitations:
Downtime of main production equipment due to auxiliary equipment:
Targeted raw material quality not achieved:
Excess spillage & dust generation:
Spillage
Excess spillage generation
Dust emissions
Excess dust generation
High inbound and outbound handling cost with low automation:​
Operational and organizational efficiency:
Inefficient metal separation:​
Excess wear on equipment:
Material dispatch (bulk/bags) limitations or demurrage charges:
Extreme Seasonal Conditions: